Auto parts industry is a common discrete manufacturing industry. In a factory, there are a number of production lines and automation equipment, the main production process is raw materials through processing to generate blanks, each production line processing blanks to generate semi-finished products, and then in the assembly line to assemble each semi-finished parts into finished products. With the diversification and individuation of product types, the original production management mode is becoming more and more inadequate, and more efficient and reliable solutions are urgently needed.

Industry pain point

1, equipment fault repair and maintenance process information is blocked, the traditional paper repair bill flow efficiency is low, high cost, failure can not be maintained in time.

2, the lack of equipment operation monitoring and supervision mechanism, managers can not understand the actual production status of the workshop, resulting in confusion of workshop management, production scheduling problems.

3, the workshop production data lack of statistics, but also lack of data on the guidance of production, a large number of valuable data is wasted.

solution

By connecting each production line equipment PLC, CNC, DCS, SCADA and so on into the data collection platform, real-time collection of equipment data monitoring production status, equipment status and other information and automatic alarm, assist management personnel to adjust production operation and maintenance plan according to order cycle and equipment status; In addition, it can also make scientific and reasonable decisions according to the actual processing rate, equipment running time, equipment downtime and other reasonable analysis to ensure the safety and stability of production.

System function

1. Real-time data collection

It can collect important information such as raw material properties, processing parameters and finished product quality indicators into the MES system in real time. When abnormal data is detected, it will automatically send an alarm through wechat, SMS, email, etc.

2, transparent production line

Visual interface display combined with data analysis tools, so that managers can grasp the status of the production line anytime and anywhere, and quickly make adjustment decisions, but also real-time display of important data, easy to inspect and summarize.

3. Integration and collaboration

Seamless integration of ERP, PLM and other enterprise-class application systems, to create an integrated information flow architecture, to ensure that from order to product delivery smooth.